300L Battery Planetary Vacuum Mixer Machine

1

Basic structure

Gantry body structure, double support beam structure is more stable.

2

Cooling principle

After being cooled by the cooling tower, the circulating water enters the mixing barrel diversion layer through the water inlet of the mixing barrel to circulate and divert. Due to the diversion resistance of the diversion layer, the pressure difference between the water inlet and the water outlet will be formed (generally, the pressure difference is 2-3kg/ cm²), so as to speed up the water flow and timely take away the heat generated in the mixing tank through the inner wall of the mixing tank. By adjusting the water inlet pressure to control the water flow speed, so as to achieve the purpose of adjusting the temperature of the material in the barrel.

3

Cooling water requirements

A. After the circulating water is cooled by the cooling tower, the water temperature at the water inlet of the mixing tank is ≤10℃;

B. The inlet water pressure is 4-5kg/cm².

4

Stirring power

A. Low speed: variable frequency motor + reducer, motor power 22KW-4P, reducer R137, reduction ratio 44

B. High speed: frequency conversion motor 37KW-2P, one set

5

Rotating speed(r/min)

A. Revolution: 5～33r/min,

B. Rotation: 10～44r/min (frequency conversion speed regulation);

C. High speed: 220～2100r/min (frequency conversion speed regulation).

6

Low speed shaft

A. Material: SUS304

B. Quantity: 2

C. Process: The whole material can be processed at one time

7

High speed shaft

A. Material: SUS304

B. Quantity: two

C. Dispersion plate: 2 pieces for each dispersing shaft, 4 pieces in total, diameter Φ185

D. Process: The whole material is processed at one time, the surface is finely ground, and the dynamic balance is processed

E. Special structural design is adopted to prevent slurry from entering the inside of the bearing and at the same time avoid over-temperature due to oil seal friction.

8

Wall scraping structure

A. Quantity: one set

B. Material: SUS304+Teflon

C. Working mode: the same speed as the planetary box, automatically stick to the wall of the barrel after starting, and separate after stopping

9

Lifting method

Linear guide rail double hydraulic lifting

10

Lifting height

770mm

11

Temperature measurement method

The temperature measuring rod directly measures the temperature, the temperature measuring point is 1/3 away from the bottom of the material tank, and a rotating conductive device is installed inside. The temperature measuring head contacts the material, and the temperature is measured accurately.

12

Barrel positioning

4 V-shaped positioning blocks are positioned to ensure center positioning.

13

Total power(KW)

59KW

14

Power supply

AC 3*380V, 50HZ

15

Dimensions

L3060*W1800*H3000 mm

16

Weight

About 7000kg

1

Lower barrel

A. Size: Φ850×650 (inner diameter X inner height)

B. Material: SUS304

C. Mirror polished after turning on the inner wall of the barrel to ensure good accuracy

D. The upper and lower barrels are sealed with sealing rings

E. There is a 2-inch 304 stainless steel discharge valve at the bottom of the barrel

F. The bottom of the barrel has 4 casters (two directional, two universal with brakes), and the barrel has a push and pull handle

2

Upper barrel

A. Material: SUS304

B. With a φ160 feeding port, 2 windows (one spotlight hole, one observation hole), one vacuum pressure gauge

C. It is connected with the body by bolts, and the sealing strip is sealed

3

Volume(L)

Design volume: 370L, effective volume: 300L

4

Design pressure(MPa)

Inner cylinder -0.098Mpa, clamps 0.8Mpa

5

Design temperature(℃)

-10~+200°C

6

Barrel thickness(mm)

Inner cylinder δ8mm (measured thickness after processing), clamps  δ6mm

7

Tempering form

Water cooling clamps

8

Discharge form

Ball valve

9

Move method

Manual

10

Barrel number

1

S/N

Application

Specification

Quantity

Note

1

Powder feeding port

DN150

1

Set up DN150 flanged feeding port

2

Mirror

DN150

2

One of the mirror lights is installed

3

Vacuuming

DN25

1

Quick assembly pneumatic ball valve

4

Exhaust vent

DN25

1

Quick assembly pneumatic ball valve

5

Vacuum meter port

M20*1.5

1

Equipped with vacuum meter: Y-100 type.

Description: The kettle cover is a straight cylinder, the inner surface of the kettle cover is provided with an inverted button, and the inner and outer walls of the kettle cover are polished smoothly for easy cleaning.

1

Mixing shaft

A. Material: SUS304

B. Quantity: two

C. Shape: spiral twist type, mirror polished surface

2

Dispersion plate

A. Material: SUS304

B. Dispersion plate φ185mm

C. Surface treatment: Carburizing treatment of the dispersing disc, increasing the hardness of the dispersing disc, abrasion resistance, dynamic balance treatment of the dispersing shaft

D. Two dispersing discs are installed on a dispersing shaft, the upper and lower positions are adjustable

3

Planetary box

A. Material: SUS304+Q235 (the parts in contact with the slurry are made of stainless steel)

B. Heat treatment: annealing treatment after welding to prevent deformation

C. Processing technology: the holes at both ends are processed at one time to ensure concentricity

D. The planet carrier body is designed with overpressure balance holes to prevent oil leakage caused by positive pressure

S/N

Standard type

1

Control method: logic circuit, DC24V

2

Power supply: AC 3*380V, 50HZ

3

Contactors, air switches, circuit breakers, etc. use Schneider

4

The intermediate relay is Schneider

5

Low-speed motor starts for inverter

6

High-speed motor starts for inverter

7

Electric cabinet adopts positive pressure ventilation type

S/N

Standard type

1

Digital temperature display meter: material temperature

2

Equipment operation mode: button operation

3

One emergency stop button

4

High and low speed dispersion speed touch screen setting

5

Power indicator

S/N

Description

Emergency stop switch

1

Press the emergency stop switch, the equipment will stop immediately, and no operation can be performed.

Start low speed mixing

1

The kettle cover can only be started when it is lowered to the position.

Stirring failure stopped

1

Low-speed stirring is overloaded, low-speed stirring stops, and high-speed dispersion stops.

Barrel lifting

1

The vacuum in the barrel cannot be lowered without exhausting the vacuum.

2

Once the barrel is lowered, the stirring stops.

3

After the barrel rises and falls into place, it stops automatically.

4

With locking device to prevent the mixing tank from falling automatically.

S/N

Name

Specification

Material

Quantity

Note

1

Kettle cover sealing tape

Φ10，L=2900

Silica gel

1

2

Schneider Intermediate Relay

RXM2LB2BD

1

3

Temperature sensing joint

1

4

Synchronous belt

HTD8M-60-1040

2

5

Dispersion plate

φ185x3

2