3 in1 Automatic Solid State Battery Case Edge Cutting Folding and Ironing Machine

3 in1 Automatic Solid State Battery Case Edge Cutting Folding and Ironing Machine

Ⅰ、Introduction

It is mainly used for solid state battery appearance molding process

1.1 Suitable for soft sealing solid state battery automatic trimming, edge folding and hot edge shaping

1.2 The trimming mechanism space can be adjusted to adapt to different width of battery

1.3 The machine can display and adjust the temperature of side hotting ,with abnormal alarm function 

1.4 Cam drive, high speed and accuracy

1.5 Import PLC, touch screen control display, import LCD thermostat, error of ± 2 ℃

Ⅱ、Equipment Structure Diagram

2.2 Equipment Description (Equipment Action Process, Introduction to Main Stations)

2.3 System Architecture Diagram

1）Trimming mechanism

This mechanism consists of a self-made leveling wheel, a cutting knife, and a single-phase motor.

 2）Folding mechanism

The folding mechanism consists of TMAX's specially designed one fold folding wheel, transition wheel, and two fold folding wheel.

3）Edge ironing mechanism

This mechanism is composed of VE cylinder and H62 brass 300 ℃ quenching and tempering treatment hot grinding left and right hot heads.

Ⅲ、Equipment Design Requirements

1. Normal service life: 5 years

2. Daily running time: 24 hours

3. Annual running time: uninterrupted

Ⅳ、Equipment Technical Parameter Table

1. Configuration power supply: 2.5KW, using two-phase 220V power supply

2. Compressed air: ≥ 0.5MPa, 20L/Min;

3. Equipment operating environment temperature:10～40°C

4. Equipment operating environment relative humidity: 30-70% without condensation

5. Number of equipment operators: 3 sets/1 person

6. Vacuum degree：none

7. Working speed: 10s for one round trip of the fixture

8. Equipment weight: 300KG based on actual situation

9. Spray color: standard color number is PANTONE, international standard warm gray 1C

10. Size：L1300mm*W650mm*H900mm

11. Equipment noise: Equipment noise ≤ 75 dB

12. Utilization rate:99.8%

13. Accuracy requirements: After rolling cutting, the edge burrs are less than 0.1mm, the width is less than 0.2mm, and the wave shape is less than 0.2mm (depending on the edge sealing effect)

14. Yield requirement: First time yield: ≥ 99.5% (excluding incoming defective products)

15. Failure rate requirements:≤1%

16.Speed is divided into three cycles.

Ⅴ、Basic Functions of the Device:

This device is suitable for double-sided synchronous trimming, folding, ironing, and shaping of flexible pouch cell after sealing; The folding adopts a roller type according to a specially designed roller type suitable for the geometric curve groove of the folding, achieving a perfect effect after folding.

Equipment operation process: Manually place the cell into the fixture and start the device with both hands. The cylinder automatically depressurizes and tightens the cell. The fixture automatically passes through edge sealing and flattening shaping wheels, circular rolling cutters, primary roller folding, secondary roller folding, third roller folding, heating and edge ironing zone automatic edge ironing (time adjustable), and then the compressed battery cell cylinder automatically rises, The mechanical arm of the suction cell moves to the position of the fixture cell. After the suction cell rises, it is transported to the conveyor belt and automatically returns. After the cell is removed, the fixture automatically returns to the original point and starts the next work again.