Automatic Z-shaped Stacker Machine With Taping Function For Lithium Ion Battery Electrode Stacking

Model Number:
TMAX-ZX-ZP
Type:
Electrode Stacking Machine
Input Power:
2.5KW
Net Weight:
500kg
Compliance:
CE certificate
Warranty:
Two Year Limited Warranty With Lifetime Support
Payment:
T/T, Credit Card, Paypal, LC, Western Union
Delivery Time:
3 Days

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Email:David@battery-equipments.com
Wechat:13506084915

DESCRIPTION

Automatic Z-shaped Stacker Machine With Taping Function For Lithium Ion Battery Electrode Stacking

1、 Functional Overview

The separator is actively unwinded and introduced into the stacking table through a tension mechanism; The stacking table drives the separator to move back and forth to place the electrode sheets; The positive/negative plates are stacked first, and two sets of robotic suction cups are used to remove the positive and negative plates from the left two material boxes. After precise positioning, they are stacked on the stacking table; After the stacking is completed, transfer the battery cell to the tail roll gluing station through a robotic arm to automatically tail roll; separator cutting and automatic gluing; Simultaneously start the automatic stacking of the next cell

2、 Basic parameters

1. Size: 1940mm (L) × 1650mm (D) × 2100mm (H);

2. Power supply: 220V 50HZ

3. Air source: 0.5MPa

4. No corrosive gases, liquids, or explosive gases

5. Color: Supplier's standard color sample (International Warm Gray 1C)

3、 Technical parameters

1. Applicable specifications: length L900-300, width W 55-170mm, thickness H 5-30mm; tab length Q ≤ 25mm

2. Device speed: 1.4 - 1.6s/pcs;

3. Alignment accuracy of electrode and separator: center deviation ± 0.25mm;

4. Dust protection: The material box and pre positioning are equipped with effective dust protection mechanisms;

5. Reliability: The high-precision and frequently moving modules of the equipment are fixed with positioning pins;

6. Multiple leakage protection: leakage detection protection; Anti multi blade mechanism; Multi sheet detection mechanism, effectively preventing multiple sheets from stacking into the battery cell.

Cell specification

Item	Specification (mm)	Cell diagram
Cell length L	90-300
Cell width W	55-170
Cell thickness T	5-30
Tab exposed L1	10-25
Tab’s direction	Opposite side
When the tab position is different, L+L1≤	300

5、 Standard composition

No	Name	Qty/set	Description
1	Automatic feeding mechanism of material box	2	Plug-in special material box: two sets of positive and negative electrodes, with a large adjustable range
2	Electrode feeding auxiliary mechanism	2	Brush and shaking mechanism; Blowing and vacuum cleaning equipment; Anti multi sheet
3	electrode feeding and lifting mechanism	2	Ensure that the robotic arm can reliably absorb the electrode; Automatic shutdown alarm for material shortage
4	separator tension mechanism	1	Active unwinding of separator with constant tension
4.1	separator correction system	1	Unwinding correction
5	Mechanical pre positioning module	2	Mechanical precise positioning; Dust collection device; And install a vacuum cleaner
5.1	Multi sheet detection	2	Ultrasonic thickness detection to prevent multiple pieces from entering the battery cell
6	stacking manipulator	2	Servo drive ensures reliable grasping and releasing of electrode plates by the robotic arm; Servo feeding of material box
7	Feeding suction cup mechanism	4	Two sets of vacuum nozzle type and two sets of suction plate type
8	stacking table	1	Servo driven stacking table translation and lifting; Precision ball screw achieves reciprocating movement of the stacking table
9	separator blowing	1	Blow the separator back to the other side by blowing air
10	Manipulator clamping module	1	The robotic arm automatically transfers the battery cells
11	separator cutting mechanism	1	One set of hot cutting knife mechanism, cut after determining the length of the tail coil
12	Adhesive tape side sticking mechanism	1	The position and quantity of adhesive on the sides around (including the middle of the tab) can be set
13	Automatic cutting mechanism	1	Automatic stacking and unloading of battery cells, batch removal, reducing immediate manual demand
14	Electrical operating system	1	Use touch screen operation, with buttons such as emergency stop and power switch
15	control system	1	Electrical appliances, air circuits, etc. are installed inside the equipment to save space and facilitate maintenance
16	Rack base plate	2	Color: Computer Grey
17	Dust cover	2	1 set of aluminum alloy organic glass cover, equipped with interlock switch and emergency switch
18	Vacuum cleaning mechanism	1	Air blower suction; Pre positioning, material box
19	vacuum system	/	Vacuum generator or vacuum source provided by the manufacturer

6、 Main component configuration

1. List of standard parts

No	Name	Brand
1	cylinder	AIRTAC
2	Magnetic switch	AIRTAC
3	Linear guide rail	Dinghan
4	ball screw	TBI
5	Servo motor/driver	Qinglan
6	solenoid valve	AIRTAC
7	PLC	OMRON
8	sensor	Daochuan
9	Fiber optic	KEYENCE/SUNX
10	touch screen	OMRON

2. Replacement List

No	Affiliated components	Parts	Unit	Qty	Note
1	Electrode material box	Material box movable board	pcs	4	Within a certain range, such as material boxes, pre positioning, and suction cups, there can be adjustments within a certain range
2	Pre positioning	Pre positioning adjustment plate	pcs	2
3	Stacking manipulator	Suction plate	pcs	2
4	stacking table	Laminated pressure plate	pcs	4
5	stacking table	Cell support plate	pcs	2
6	Discharge material mechanism	Blanking support plate	pcs	2
7	Gluing mechanism		set	1
8	Tail winding mechanism	Winding pressure plate	pcs	4
9	Other

3. List of Vulnerable Parts

No	Name	Specification	Manufacturer	Note
1	Suction nozzle	Customized	Machined parts	Daily cleaning required
2	Pressing plate 1	Customized	Machined parts	Processing cycle 10 days
3	Pressing plate 2	Customized	Machined parts	Processing cycle 10 days
4	Vacuum filter	VFD-3-06	CHELIC	Regular cleaning is required every week
5	Vacuum generator	VAB-0706	CHELIC	Regular cleaning is required every week
6	Foam		accessories	Paste on the surface in contact with the battery cell for protection
7	Teflon		accessories	Paste on the surface in contact with the electrode for protection

stacking machine

battery equipment

Related Tags :

stacking machine Battery Stacker Electrode Stacking Machine

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