60L Planetary Dispersion Vacuum Mixer Machine For Battery Slurry Mixing

60L Planetary Dispersion Vacuum Mixer Machine For Battery Slurry Mixing

1、 Equipment features:

Applicable scope

The mixing and dispersion of various common battery powders and liquids ultimately results in a uniformly mixed battery slurry. Very suitable for high viscosity process.

The viscosity range suitable for working conditions is ≤ 1.2 million cP.

2、 Main parameters of the equipment:

Lower barrel part

l Designed total volume: 88L

l Effective volume: 29-60L

l Inner diameter of container: 500mm

l Depth inside container: 450mm

l Container material: 304 in contact with the material

l Temperature regulating jacket form: three-layer jacket on the barrel wall, used for heating and cooling, with insulation layer; Bucket bottom: Single layer jacket for cooling or heating

l Heating form: electric heating tube at the bottom of the barrel, hot oil interlayer with temperature measuring head

l Temperature regulating jacket interface: G1/2", equipped with quick opening movable joint, jacket pressure resistance ≤ 0.4MPa

l Temperature regulating jacket circulation system: provided by the customer. It is recommended that the jacket inlet temperature be ≤ 8 ℃ and the cooling water flow rate be>10L/min

l Discharging form: One DN38 plunger valve at the bottom of the barrel

l Design ambient temperature: -10~+120°C

l Mobile mode: casters mobile

Mixing part

l Working frequency: 5-50Hz

l Stirring power: 7.5kw

l Stirring paddle speed: 6-60rpm

l Planetary gearbox speed: 3-35rpm

l Stirring paddle diameter: 286mm

l Stirring paddle style: Variable section spiral twist type, 90° helix

l Stirring paddle material: 304

l Linear speed of stirring paddle: 0.1-1.0m/s

l Number of mixing paddles: 2 pcs

l Distance between paddle and paddle: 4.6±2.5mm

l Distance between paddle and barrel wall: 3±1.5mm

l Distance between paddle and barrel bottom: 4±1mm

Dispersion part

l Working frequency: 5-56Hz

l Dispersed power: 11kw

l Dispersal speed: 315-3530rpm

l Dispersal disc diameter: 110mm

l Disperse disc style: zigzag

l Dispersal disk material: 304

l Distributed linear velocity: 2-20m/s

l Number of scattered disks: 4 pcs

l Number of scattered shafts: 2 pcs

Scratching part

l Scraping bracket material: 304

l Scraping wall panel material: polytetrafluoroethylene

l Wall scraping speed: consistent with the planetary box speed

l Is it detachable: detachable design (wall scraping must be removed during high viscosity processes)

Base and lifting part

l Component material: carbon steel for high rigidity structures

l Lifting method: electric lifting

l Lifting guide: high-precision linear guide rail

l Lift stroke: ≤ 570mm

Upper barrel part

l Upper barrel material: 304

l powder feeding port: quick-opening interface DN100, with a 90 mirror  *1pcs

l Liquid charging port: ISO standard 1" quick connector  *1pcs

l spot light port: DN75 tempered glass sight mirror  *1pcs

l Vacuum port: G 3/4 "   *1pcs

l Exhaust port: one G3/4"  *1pcs

l Spare port: one G3/4"  *1pcs

l digital display vacuum gauge port: M14×1.5 inner filament metric tooth interface *1pcs

Control system

l Electrical cabinet: used to place low-voltage electrical components such as frequency converters

l Manual operation panel: used to place buttons, knobs, instruments, etc

l Power supply: AC 3 × 380V ± 5%, 50Hz

l Control method: electric control+hydraulic control

l Power control and speed regulation method: frequency converter startup and control

l Cooling methods: air cooling and liquid cooling

l Operation method: corresponding buttons and knobs on the panel of the electrical cabinet

l Digital temperature display table: material temperature

l Emergency stop button: 1pcs

l Alarm system: overtemperature alarm, overtemperature alarm shutdown, alarm shutdown

l Speed display: The panel meter displays the speed

l Power indicator: 1pcs

l Timer: 1pcs, controlling dispersion and mixing simultaneously

l Attention: If the human-machine interface system configuration is selected, the relevant content of the control system will be integrated into the touch screen for control

Safety interlock system

l Emergency stop: Pressing the emergency stop switch immediately stops the equipment and cannot perform any operation

l Start low-speed stirring: can rotate while lifting the barrel

l High speed dispersion: the barrel can only rotate when it rises to the desired position

l Safety lock during operation: When the machine is running for mixing, the mixing drum cannot be lowered or opened.

l Preventing vacuum pipeline backflow: Special vacuum buffer tank design can effectively prevent the phenomenon of vacuum pump oil backflow to the mixing drum

l Operation fault stop: The frequency converter comes with overload, overcurrent, overvoltage, leakage, and phase loss protection

l Mixing bucket lifting: The mixing bucket can only be lifted after it is in place.

l The mixing drum cannot be lowered without vacuum discharge (without restoring normal pressure).

l The mixing bucket can only be started when it rises to the desired position and disperses at high speed.

l After the mixing bucket rises to the designated position, it is equipped with a locking protection system to prevent abnormal falling of the mixing bucket when it rises to the high position during operation.

l During the dry mixing stage, it is necessary to rotate the stirring paddle while lifting the bucket.

Other instructions

l Temperature measuring probe: Pt100

l Temperature measurement method: Install a temperature measuring head on the barrel wall to detect material temperature

l Transmission component bearings: High speed components are imported bearings, while low speed components are domestic bearings

l Oil seal: domestic brand, O-ring for static seal, mechanical seal for dynamic seal

l Lubricating grease: domestic brand

l Mechanical seal lubricating oil: imported brand

l Oil cylinder: domestic brand

l Oil stations: domestic brands

l Valves: domestic brands

l Vacuum design demand: Customers must provide their own vacuum system with a suction capacity of 8L/S (2X-8)

l Vacuum holding: -0.098Mpa, pressure maintained for 24 hours above -0.085MPa, no leakage into the barrel

l Total power of the host: ＞ 18.5kw

l Overall weight: approximately 1450kg

l Equipment size: L2050*W1120*H2090 mm

l Appearance color: beige white

l Ground bearing capacity: 1500kg/㎡