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5-22 Channel 18650 26650 32650 21700 Cylidrical Battery Sorting Machine Sorter for Battery Pack Assembly
Model Number:
TMAX-FNType:
AutomaticCompliance:
CE certificateWarranty:
Two Year Limited Warranty With Lifetime SupportPayment:
T/T, Credit Card, Paypal, LC, Western UnionDelivery Time:
3 Days
Wechat:13506084915
5-22 Channel 18650 26650 32650 21700 Cylidrical Battery Sorting Machine Sorter for Battery Pack Assembly
Features
The 5/6/9/10/11/13/20/22 channel battery sorter of cylindrical battery automatic sorter is used for automatic sorting of voltage and internal resistance of 18650/21700/26650/32650 cylindrical cells. It can also separate voltage or internal resistance separately. This test and sorting is composed of PLC control + PC industrial computer, PLC control AC servo motor, stepping motor and cylinder to complete sorting function, PC is responsible for data acquisition and processing, as well as data preservation. The number of finished cylindrical cores sorted is about 4500 per hour. The mechanical structure design is simple and generous, the system test performance is stable, the quality is first-class, is currently a high cost-effective cylindrical battery sorting equipment in the market.
Advantages
1. Stable control system
2. High configuration regulator
3. High Precision Work Procedure
4. High cost performance ratio of products
Technological Process
The battery resistance and voltage are set by the battery testing software of the upper computer, and the following functions are automatically completed by PLC:
Manual filling of batteries→wave wheel rotating feeding→belt carrying batteries→ejector cylinder jacking batteries→ test cylinder closure (test instrument uploading data, software sorting)→mechanical gripper sorting batteries.
The equipment is equipped with acoustooptic alarm, which can be sorted to complete automatic shutdown. Full material alarm, fault alarm, etc. Operating parameters can be set according to the actual requirements of customers.
Structure of Sorter
1) The equipment has compact and reasonable structure, beautiful appearance and small space occupation.
2) The equipment is simple to operate, and no professional training is required. The workers can easily master it.
3) The equipment is controlled by PLC + PC. PLC is responsible for battery feeding, transporting and collecting. PC is responsible for data acquisition of battery test instruments, voltage resistance classification, easy operation, high efficiency, labor saving and good product performance.
4) The equipment is made of high-quality thick cold-rolled sheet metal and aluminium profile frame.
5) The equipment is equipped with universal movable casters, which can move easily when shifting.
Specifications
5 Channel Battery Sorter |
|
Voltage Supply |
220V±10%/50Hz±10% |
Power |
<800W |
Display Screen |
Large size LCD screen/Touch screen |
Battery Types |
Cylindrical Cell (18650,32650,18500,26650,14500,21700 etc.) |
Receiving Channel |
5 channels |
Test Parameter |
AC internal resistance, DC voltage |
Internal Resistance Test |
Test range: 0-80mΩ Accuracy: +/- 0.5% rdg Display resolution: 0.01 milliohm |
Voltage Test |
Test range: 0-8V Accuracy:±0.5% rdg Resolution: 0.01mV |
Sorting Speed |
80PPM |
Weight |
<200KG |
Dimension |
1120mm(L)*880mm(W)*1250mm(H) |
Tester |
HK3561 |
Productivity |
3000pcs/h |
10 Channel Battery Sorter |
|
Model |
TMAX-FN-10 |
Power supply |
AC220V ± 10% 50Hz |
Power Consumption |
≤1000W |
Display Screen |
Large size LCD screen/Touch screen |
Compressed Air Pressure |
0.5 ~ 0.7Mpa |
Sorting Speed |
≥ 90PPM
|
Chance of Damaged Product |
≤0.1% |
NG Equipment Failure Rate |
≤0.1%
|
Open Circuit Voltage Accuracy |
± 0.1% rdg Display Resolution: 0.1 millivolt |
AC Resistance Accuracy |
± 0.5% rdg Display Resolution: 0.1 milliohm |
Productivity |
5000pcs/h |
Dimension |
1330x920x1600mm
|
Adaptation Battery |
Cylindrical Battery (18650,32650,18500,26650,14500,21700 etc.) |
Receiving Channel |
10 channels |
Operating Temperature Range |
25 ° C ± 5 ° C
|
Humidity |
≤85% |
Total weight |
300kg |
11 Channel Battery Sorter |
|
Model |
TMAX-FN-011 |
Power supply |
AC220V ± 10% 50Hz |
Voltage |
900W |
Sorting parameters |
Open Circuit Voltage and AC Internal Resistance |
Compressed Air Pressure |
0.5 ~ 1.0Mpa |
Sorting Speed |
≥80PPM |
Productivity |
5000pcs/h |
Dimension |
1320x880x1450mm |
Adaptation Battery |
Cylindrical Battery (18650,32650,18500,26650,14500,21700 etc.) |
Receiving Channel |
11 channels |
Internal Resistance Tester |
HIOKI3561 or HK3561 |
|
HIOKI3561: Open circuit voltage accuracy:± 0.01% rdg; Display Resolution: 0.1 millivolt; Internal impedance accuracy:± 0.1% rdg; Display Resolution: 0.01 mΩ
HK3560: Open circuit voltage accuracy: ± 0.05% rdg; Display Resolution: 0.1 millivolt; Internal impedance accuracy:± 0.3% rdg; Display Resolution: 0.01 mΩ |
Total weight |
280kg |
Control component |
7.5 inch touch screen, 3-axis PLC programmer |
Motion device |
Closed-loop stepper motor is used for shifting, accurate positioning and synchronous belt conveying the core to prevent the surface of the core from being damaged. |
Feeding |
Using hopper feeding mode, 500 PCS can be put in one time. |
Data storage |
Test data can be stored on a U disk |
Scan code function |
Can be customized |
Automatic Online Interface |
It can be customized to connect the outlet of the automatic surface cushion machine in the machine hopper to realize the automatic connection of the electric cores and save the labor cost. |
Other |
Customizable scanner and database data docking |
|
Optional Distribution Core Dynamic Tester, reflecting the quality and load-carrying performance of the core |
|
Customizable automatic connection automatic surface mattress machine (electric core poured into automatic surface mattress machine, pasted surface mattress automatically flowed into automatic sorter, sorting, saving manpower) |
|
Automatic collection of production quantity to show current production efficiency |
Equipment Configuration List
Tester |
HIOKI3561 or HK3561 |
Computer |
Industrial Computer |
PLC |
FX3U-80MT/ES-A and SC-09 |
Servo |
Panasonic A5 Series |
Sensors |
Panasonic and Omron, Japan |
Guideway |
ShangYin, Taiwan |
Bearing |
Japan NSK |
Cylinder |
Adec |
Indoor temperature |
- 30 ℃ ~ 70 ℃ |
Factory |
No pollution and no strong electromagnetic interference |
13 Channel Battery Sorter |
|
Electricity Source |
220VAC±10%/50Hz, |
Power |
1KW |
Working Gas Source |
0.5-0.8MPa |
Adaptation Battery |
18650,26650,32650,21700 ect |
Efficiency |
60-70PPM |
Dimension |
1500L X 700W X 1600H mm |
Instrument |
Precision voltage resistance tester (HK3561) |
Batteries Sorting Parameters |
Open circuit voltage & AC resistance |
Open Circuit Voltage Accuracy |
± 0.05% rdg Display Resolution: 0.1 millivolt |
AC Resistance Accuracy |
± 0.5% rdg Display Resolution: 0.01 milliohm |
Channel |
13 channel |
Linear Guide Rail |
HIWIN |
PLC |
Motion Controller |
Solenoid Valve |
AirTAC |
Cylinder |
AirTAC |
Noise |
≤65db |
Equipment Crop Mobility |
≥95% |
22 Channel Battery Sorter |
|
Channel No. |
22 |
Production Efficiency |
6000pcs/hour |
Scope of Adaptation |
Automated sorting voltage for 18650 or other cylindrical cores. Internal resistance can also be sorted separately or separately. |
Automatic Online Interface |
It can be customized to connect the outlet of the automatic surface cushion machine in the machine hopper to realize the automatic connection of the electric cores and save the labor cost. |
External Connection |
Customizable automatic connection automatic surface mattress machine (electric core poured into automatic surface mattress machine, pasted surface mattress automatically flowed into automatic sorter, sorting, saving manpower) |
Equipment Power |
1.6KW, 220V/110V AC input, 50Hz |
Air Pressure |
0.4-0.8Mpa |
Voltage Setting |
0.000V-6.000V |
Internal Resistance Setting |
000.0 milliohms - 999.9 milliohms |
Standard Tester |
HK3561 High Speed Tester Voltage Accuracy :0.00005V Internal Resistance Accuracy:0.01 moh |