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1200℃ Compact Vacuum Hot Press Furnace

  • Model Number:

    TMAX-1200VHPF
  • Compliance:

    CE certificate
  • Warranty:

    Two Year Limited Warranty With Lifetime Support
  • Payment:

    T/T, Credit Card, Paypal, LC, Western Union
  • Delivery Time:

    3 Days
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Email:David@battery-equipments.com
Wechat:13506084915
DESCRIPTION

1200℃ Compact Vacuum Hot Press Furnace


Overview

Vacuum hot press furnace is a kind of equipment which combines vacuum / atmosphere, hot pressing and high temperature sintering. It is suitable for high temperature hot forming of new materials such as powder metallurgy and functional ceramics. For example, it can be used in the vacuum sintering of transparent ceramics, industrial ceramics and other metals, as well as alloy materials composed of refractory metals, as well as the high temperature sintering of ceramic materials silicon carbide and silicon nitride. It can also be used in the heat treatment of powders and compacts at a temperature lower than the melting point of the main components, so as to improve their strength through the metallurgical combination between particles. For more information about Explosion-Proof Test Chamber, please contact us!


Vacuum hot press furnace is composed of furnace body, furnace door, heating and heat preservation and temperature measurement system, vacuum system, air charging system, water cooling system, control system and pressure system.


Furnace body: double-layer 304 stainless steel water-cooling structure, precision polishing, beautiful and generous.


Heating insulation and temperature measurement system: the heating system adopts Sweden Canthal A1 resistance wire to ensure the best temperature uniformity. The furnace material imported from Japan is adopted as the thermal insulation material, which has good thermal insulation performance, high reflectivity, balanced temperature field and strong resistance to heat expansion and cold contraction. The temperature is controlled by thyristor, equipped with PID function instrument, digital display meter, with overtemperature acoustooptic alarm function, PLC touch screen automatic control can also be selected, and historical data can be retained, so as to facilitate the analysis of sintering process.


Vacuum system: it is composed of mechanical pump, inflation valve, vent valve, vacuum valve, vacuum pressure gauge, bellows, vacuum pipeline and bracket.


Gas charging system: it is composed of various pipes and valves, and can be equipped with explosion-proof system. When the pressure in the furnace is higher than the safety value, it will automatically deflate. A needle valve is installed on the inflation pipeline, and a flowmeter can be selected to control the inflation volume, which is used for the atmosphere requirements of argon and nitrogen required for sintering process.


Control system: it is composed of PLC, temperature control meter, vacuum meter, ammeter, voltmeter, air switch, AC contactor, relay, thyristor, button, indicator light, etc. to realize power supply, control, record, monitoring, alarm protection functions.


Pressurization system: it is composed of load cell, pressure transmitter, etc. it can adjust the pressure through the touch screen installed on the furnace body, and can realize voltage stabilization and pressure maintenance.


Specification

Model

TMAX-RYL1200

Power

5KW

Heating zone size(mm)

Φ130×205(mm)

Working zone size(mm)

Φ100×100(mm) 

Dimensions

800*500*1600 (WXDXH)

Voltage

220V

Phase

Single phase

Heating element

Sweden Kanthal A1 imported resistance wire

Temperature control

UAV  program temperature control instrument (standard)

1.30-stage program temperature control intelligent PID adjustment.

2. With over-temperature protection, the electric furnace heating circuit is automatically cut off when the temperature is over-temperature or broken, (when the electric furnace temperature exceeds 1200 degrees or the thermocouple is blown, the AC relay on the main circuit will be automatically disconnected, the main circuit is broken. On, the ON light on the panel is off, the OFF light is on, and the limited protection electric furnace).

3. With 485 communication interface (standard when purchasing software)

4. With power-off protection function, that is, when the power is turned on after the power is turned off, the program does not start from the starting temperature, but the furnace temperature rises from the time of power failure.

tube furnace

If you want to get an imported temperature controller, you may have the following choices for replacement with extra fees.

tube furnace

Furnace material

1. High quality and high purity alumina polycrystalline fiber solidified furnace formed by vacuum suction filtration.

2. Formed with Japanese technology.

3. The spacing and pitch of the resistance wires in the furnace are all arranged according to the optimal thermal technology in Japan, and the temperature field is simulated by the thermal software

control accuracy

 ±1 ℃

Trigger

Phase-shifting trigger

An electric appliance

Zhejiang CHINT

SCR

106/16E, SEMIKRON Germany

Maximum temperature

 1200 ℃

Rated temperature

 1100 ℃

Heating rate

 ≤20 ℃/ Min

Recommended heating rate

≤10  ℃/ Min

Thermocouple

K type

Length of heating section

205mm

Vacuum system

 tube furnace

1)Generally, the gas in the furnace tube can be pumped out by roughly vacuumizing:TW-1.5A single-stage pump would be fine

2) The double-stage pump FX16(2XZ-4B) vacuum pump can pump the vacuum degree of tube furnace tube to about 10Pa. (standard)

3)The VS-0.1 vacuum system can pump the vacuum degree in the tube furnace to 0.1Pa (with resistance vacuum meter display).

4)VS high vacuum system (composed of molecular and mechanical pump) can pump the vacuum degree in the tube furnace to 10-3 Pa.

5)Constant pressure pump (the system can control the pressure in the pipe within - 100.0KPa ~ 100.0KPa).

6) British (INFICON) capacitance vacuum gauge (measuring range: 3.8x10-5 -1125 Torr, it can detect various gases, including mixed gases, with accurate measurement, good repeatability, and optional anti-corrosion type: PCG554)

Mould

1. High temperature die unit is made of high-purity graphite, with maximum working pressure of 50MPa

2. Please design the size of high temperature die carefully and choose the right pressure.

Pressure control system

The pressure, holding time and other parameters can be set through the touch screen on the furnace body

Holding time

On demand settings

Maximum pressing stroke

100mm

Pressure head size

60mm

Pressure accuracy

 ±100Kg

Maximum pressure

   5T (10MPa)

Water cooler

Rated pressure of cooling water:0.1~0.2 MPa

Certified

 CE

Ambient surface temperature

   ≤45℃

Safety protection system

The furnace body is equipped with air switch and fuse. When the current exceeds the rated current of air switch, the air switch will automatically jump off and effectively protect the furnace.

Switch protection system

The furnace is equipped with a travel switch, when the furnace cover is opened, the relay will automatically cut off the main power supply, effectively ensuring the safety of users.



Standard configuration

Item name

Quantity

RYL1200 vacuum hot press furnace

1 set

Mechanical pump FX16(2XZ-4B)

1 set

Graphite head pressure head

1 pc

Pressure gauge

1 pc

Electric control cabinet

1 set

Vacuum flapper valve

1 pc

K-type thermocouple

1 pc

Graphite mold

1 set

Special toolbox

1 set

User manual

1 pc

Com to USB interface

(standard when selecting software control system)

1 pc

Software

(standard when selecting software control system)

1 pc


Optional parts

vacuum hot press furnace

tube furnace


vacuum hot press furnace




 

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