10 Liter Planetary Vacuum Mixer for Battery Mixing And Dispersing

10 Liter Planetary Vacuum Mixer for Battery Mixing And Dispersing

Equipment features:

Scope of application

The powder and liquid of all kinds of common batteries are mixed and dispersed, and finally a evenly mixed battery slurry is obtained. It is very suitable for high viscosity process.

The applicable working condition viscosity range is ≤ 1.2 million CP.

Main parameters of equipment:

• Lower barrel parts
• Total design volume: 16L
• Effective volume: 5-10l
• Inner diameter of container: 310mm
• Inner depth of container: 220mm
• Container material: 304 in contact with materials
• Type of temperature regulating jacket: single layer jacket on barrel wall, used for cooling or heating; Single layer jacket at barrel bottom for cooling or heating
• Temperature regulating jacket interface: G1 / 2 ", equipped with quick opening Union, jacket pressure resistance ≤ 0.4MPa
• Temperature regulating jacket circulation system: provided by the customer. It is recommended that the jacket inlet temperature ≤ 8 ℃, and the cooling water flow > 7L / min
• Discharge form: a G1 "three piece discharge ball valve at the bottom of the barrel
• Design ambient temperature: - 10 ~ + 120 ° C
• Moving mode: caster mobile

Mixing parts

• Working frequency: 5-50 Hz
• Mixing power: 2.2kw
• Speed of mixing paddle: 11-116rpm
• Planetary case speed: 5-53rpm
• Diameter of mixing paddle: 161mm
• Mixing paddle style: variable cross-section spiral twist type, 90 ° helix
• Mixing paddle material: 304
• Linear speed of mixing paddle: 0.08-0.8m/s
• Number of mixing paddles: 2
• Paddle to paddle distance: 7.5 ± 2.5mm
• Distance between paddle and barrel wall: 3 ± 1.5mm
• Distance between paddle and barrel bottom: 2.5 ± 1mm

Scattered parts

• Working frequency: 5-50hz
• Dispersion power: 3kw
• Dispersion speed: 613-6130rpm
• Diameter of dispersion disc: 70mm
• Scatter disk style: Zigzag
• Dispersion plate material: 304
• Dispersion line speed: 2-22m/s
• Number of dispersion discs: 2
• Number of dispersion shafts: 1

Scraping parts

• Scraping wall bracket material: 304
• Scraper material: PTFE
• Wall scraping speed: consistent with the planetary box speed
• Whether it is detachable: detachable design (the scraping wall must be removed during high viscosity process)

Base and Lifting Parts

• Part material: carbon steel for high rigidity structure
• Lifting method: electric lift
• Lifting guide: high precision linear guide
• Lifting stroke: ≤440mm

Upper barrel parts

• Upper barrel material: 304
• Powder feeding port: DN50 with sight glass for quick installation
• Liquid feeding port: shared with powder feeding port
• Spotlight socket: DN50 one
• Vacuum port: ISO 15A quick install one
• Exhaust port: ISO 15A quick install one
• Spare port: ISO quick open 3/4" one
• Digital display vacuum meter port: M14×1.5 inner wire metric tooth interface one

Control System

• Electrical cabinet: used to house low-voltage electrical devices such as frequency converters
• Operation panel: used to place buttons, knobs, touch screens, etc.
• Power supply: AC 3×380V±5﹪, 50Hz
• Control method: electronic control
• Power control and speed regulation mode: inverter start and control
• Cooling method: air cooling
• Operation mode: touch screen operation
• Digital temperature display table: material temperature
• Emergency stop button: one
• Alarm system: over temperature alarm, over temperature alarm shutdown, alarm shutdown
• Speed display: touch screen display speed
• Power indication: A
• 
  

Safety interlock system

• Emergency stop: Press the emergency stop switch, the equipment stops immediately, and no operation can be performed
• Start low-speed stirring and stirring: you can turn the barrel while lifting
• High-speed dispersion: the barrel can be rotated only when it is raised in place
• Safety lock during operation: When the machine is running and mixing materials, the mixing barrel cannot be lowered and the mixing barrel cannot be opened.
• Prevent the backflow of the vacuum pipeline: The special vacuum buffer tank design can effectively prevent the vacuum pump oil from flowing back into the mixing tank
• Running fault stop: the inverter comes with overload, overcurrent, overvoltage, leakage, lack of equal protection
• Mixing bucket lift: The mixing bucket can rise only after it is in place.
• The mixing barrel cannot be lowered without being evacuated (not restored to normal pressure).
• Dispersion at high speed can be started only after the mixing barrel rises to the right position.
• After the mixing bucket is raised to the right position, it is equipped with a locking protection system to prevent the mixing bucket from falling abnormally after it rises to a high position during operation.
• In the dry mixing stage, the stirring paddle needs to be rotated while the bucket is raised.

other instructions

• Temperature probe: Pt100
• Temperature measurement method: the temperature measuring head installed on the barrel wall detects the temperature of the material
• Bearings of transmission parts: high-speed parts are imported bearings, and low-speed parts are domestic bearings
• Oil seal: domestic brand, O-ring for static seal, mechanical seal for dynamic seal
• Lubricating grease: domestic brand
• Mechanical seal lubricant: imported brand
• Oil cylinder: domestic brand
• Petrol station: domestic brand
• Valve: domestic brand
• Vacuum design demand: customers must provide their own vacuum system with a suction volume of 4L/S (2XZ-4)
• Vacuum hold: -0.098Mpa, keep the pressure higher than -0.085Mpa for 24 hours, no leakage into the barrel
• The total power of the host:>5.2kw
• Weight of the whole machine: about 900kg
• Equipment size: length 1530mm × width 922mm × height 1792mm
• Appearance color: beige
• Ground load: 900kg/㎡